How To Solve The Computer Embroidery Machine Broken Line? Years Of Experience, Recommended Collection
Aug 02, 2024
Computer embroidery, what are you most afraid of? Is it the "drip drip" alarm sound from the sensor?
If machine embroidery has one thing in common, it's that we all hate frequent thread interruptions. The problem of broken thread rate is the most common problem of embroidery machine, and the reasons for broken thread are unilateral, such as embroidery process, operator skills, computer parameters, material coordination, factory conditions and environment, and there are also many comprehensive reasons.
1.the quality of the line
We generally use 40 special sewing lines to sew, if you are buying some inferior embroidery lines, which knot more, uneven tightness is easy to break. Try a different kind of wire and maybe your problem will be solved.

2. Embroidery needle problem
The use of the wrong needle is too small, according to the different functions of the computer embroidery machine, generally fine needle with fine thread, thick needle with thick thread, such as 120D line generally with 11 needle, 75D line generally with 7 needle.

3.machine needle plate hole
Machine needle plate hole reason, check the needle plate hole for burrs, scratches, if not sandpaper for a long time, it is easy to break, yarn.
4.shuttle bed reasons
Shuttle bed reasons are mainly divided into three categories:①shuttle bed has burrs (wear), easy to break, wool, with 1200 fine sand paper grinding smooth, shuttle bed wear can only be replaced.②Embroidery machine shuttle bed and needle spacing size, such as too large or too small will also lead to yarn, broken thread, missing needles, indirectly lead to broken needles, the normal gap is generally about 0.1 ~ 0.3mm. ③Check whether the spindle is fixed at 201° spinning shuttle, spinning shuttle needle to completely wrap the needle rod, if the deviation is too much in front or back, it is easy to break the thread, yarn, and can not afford the bottom line.
5.machine pressure foot
The embroidery machine press foot is too high, the machine will break the thread, miss the needle, too low, the embroidery effect is not full enough. In general, the height of the press foot to the needle plate is about 0.8mm ~ 1.0mm.
6. Ground line tension
The bottom line tension is abnormal. The bottom line tension is 20 ~ 35 grams, and the surface line tension is 100 ~ 130 grams. The bottom line from the bottom of the embroidery should account for 1/3, and the surface line should account for 2/3.

In addition to the above reasons, the embroidery machine is also affected by the embroidery materials, machine speed, factory environment and other factors, the treatment of the broken line problem must have the basic working principle of the embroidery machine knowledge, but also have rich experience in processing, can be caused by a single reason, can also be caused by a number of reasons.
Reducing and solving the thread breaking problem of embroidery machine is a common issue in the industry, low thread breaking rate is an important indicator of the quality of embroidery machine, which can improve the production efficiency of the machine and achieve greater economic benefits for customers.
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